5BPzB540-BSType108Ah bb batteryTraction battery
B.B. Battery BS Series Traction Battery, specially designed for industrial power applications, provides excellent reliability and long cycle life. The 5BPzB540 model has a capacity of 540Ah, using sturdy tubular plates and high-quality materials to ensure excellent deep cycle performance. Equipped with leak-proof terminals, liquid level water replenishment system, and optional electrolyte circulation function, it effectively prevents stratification and optimizes charging. Widely used in forklifts, tractors, AGVs, and solar systems, it significantly improves equipment operating time and productivity. The product complies with IEC standards and is manufactured in ISO 9001 certified factories, making it an efficient energy storage solution in the material handling and electric vehicle fields.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60254.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- olk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzB540 - BS Type 108Ah
- Battery Capacity Ah(C5)540
- Dimensions (mm) Length158
- Dimensions (mm) Width94
- Dimensions (mm) Height(1)698
- Dimensions (mm) Height(2)686
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg29.7
- Weight without electrolyte (±5%) kg22.4
Product details
For industrial power applications requiring reliable and efficient energy solutions, the 5BPzB540 - BS Type 108Ah battery represents an excellent choice in the field of traction battery technology. As part of B.B. Battery BS Traction Series, it is specifically designed to meet various needs from light loads to heavy-duty operations, providing long cycle life and excellent deep cycle capability, making it an ideal energy storage core for electric equipment such as material handling equipment, road vehicles, tractors, and automatic guided vehicles (AGVs).
The core technology of this battery lies in its sturdy tubular positive plates, which are die-cast with antimony-lead and lead dioxide, ensuring excellent deep cycle performance.The negative plate adopts a flat - paste design, combined with polyester gloves that have elasticity, strength and durability, and a microporous sleeve separator, which effectively eliminates the risk of short circuits and ensures the stability and safety of the battery's internal structure. The battery case and cover are made of high - impact, high - temperature - resistant materials and strictly prevent electrolyte leakage through the heat - sealing process, reflecting the product's extreme pursuit of reliability in design.
In terms of detailed design, the battery's terminals, washers and cover are specially designed and integrated without deviation. This key feature fundamentally ensures that the electrolyte will not leak from the battery, enhancing the safety of use and the convenience of maintenance.A flip - type plug with electrolyte level marks is installed on the top, which not only allows the gas generated during the charging process to fully escape, but also provides a safe anti - surge baffle for the electrolyte during operation, further enhancing operational stability.
To simplify maintenance and optimize performance, this battery supports an advanced Aqua Level water replenishment system. This system can easily replenish water for all batteries through an integrated central point, and automatically ensures that the optimal electrolyte level is always maintained, while facilitating the measurement of electrolyte specific gravity. This water replenishment kit can be professionally installed at the factory or on - site as required. Additionally, users can also optionally equip an electrolyte circulation system.The system is based on the principle of airflow, forming a circulating airflow within the battery box through pipes, effectively preventing electrolyte stratification, thereby optimizing the charging process and extending the overall battery life.
Taking the model 5BPzB540 as an example, its battery capacity reaches 540Ah under the C5 standard. The compact size design (length 158mm, width 94mm, height 698/686mm) enables efficient adaptation to various equipment spaces. The weight with electrolyte is approximately 29.7 kg, and without electrolyte is approximately 22.4 kg. These parameters collectively support its higher volumetric energy density, providing stronger power in limited spaces by increasing the surface area and utilization of active materials.
Choosing BS traction series batteries means bringing tangible advantages to your equipment: longer operating time and higher battery availability directly improve operational productivity; the optimized design reduces alloy corrosion, significantly extending the battery's service life, which is designed to last 10 years. The capacity range covers 64 to 1296Ah, meeting Eurobat's definition of long-life batteries. All these high-quality products are manufactured in factories certified by the ISO 9001 quality management system and strictly comply with relevant international standards such as IEC 60254, ensuring that each battery can continuously provide reliable power in various application scenarios including forklifts, pallet trucks, and solar power systems.
